Geotechnical Solutions for Tunnel Shaft Projects Nationwide

From deep shafts to groundwater control, Schnabel provides innovative and safe geotechnical solutions for complex tunnel and shaft construction projects.

Schnabel is a leading-edge geotechnical design and construction company serving tunnel and shaft projects across the United States. With decades of experience and a design-build approach, we deliver efficient, safe, and reliable solutions to meet the challenges of underground infrastructure.

Innovative Tunnel and Shaft Solutions

Tunnel and shaft construction requires specific expertise and innovative solutions. Schnabel’s team leverages decades of experience to provide excavation support and cut-off walls for:
Cut-and-Cover Tunnels

Cut-and-Cover Tunnels

Ramps

Ramps

Access Shafts

Access Shafts

Underground Structures

Underground Structures

We address site-specific challenges with proven methods and efficient, safe techniques. From managing groundwater intrusion to supporting deep excavations, Schnabel’s expertise ensures smooth project execution in even the most constrained environments.

Specialized Ground Improvement and Shaft Construction

Schnabel is known for its versatility and innovative approach to ground improvement, and tunnel and shaft construction. We use advanced techniques, including:

Jet Grouting

Stabilizes the ground and reduces groundwater seepage around tunnel and shaft penetrations.

Self-Supporting Circular Secant Pile Shafts

These shafts do not require bracing or tiebacks, reducing excavation complexity and increasing efficiency.

Schnabel’s approach minimizes the risks and costs associated with traditional shaft excavation and ensures that projects are completed safely and on schedule.

Need Expert Geotechnical Support for Your Tunnel or Shaft Project? Let’s Talk.

Why Schnabel?

With over 65 years of expertise, Schnabel is trusted by clients to solve complex geotechnical challenges in tunnel and shaft construction. Our design-build capabilities and commitment to safety, reliability, and efficiency make us a go-to partner for underground infrastructure projects.

Let Schnabel help you navigate the complexities of your tunnel and shaft project.

We provide tailored solutions that ensure success from the ground up.

Real-World Results in Tunnel and Shaft Projects

Proven Expertise in Underground Construction

Schnabel’s team has worked on some of the most demanding tunnel and shaft projects in the U.S., providing innovative solutions that ensure stability, safety, and efficiency.

San Marcos River ARWA Tunnel Shafts

Location:

Martindale, Texas

Client:

SJ Louis Construction

Background

Two circular access shafts were required for a water supply tunnel project along the San Marcos River. The shafts needed to provide safe and stable access for tunnel construction while navigating variable subsurface conditions and ensuring minimal disturbance to surrounding areas.

Schnabel’s Solution

Schnabel designed and constructed the shafts using overlapping secant piles filled with unreinforced concrete—42 piles to 69 ft for the launching shaft and 24 piles to 58 ft for the receiving shaft. Specialized Bauer drill rigs with 1180 mm casing ensured precise alignment and verticality, providing stable excavation support for tunnel construction.

Results

The secant pile shafts provided stable, safe access for tunnel construction and maintained structural integrity throughout excavation. Schnabel’s efficient installation minimized subsurface disturbance and ensured the project remained on schedule.

Romeo Arm Interceptor

Location:

Sterling Heights, MI

Client:

Oscar Renda

Background

The Romeo Arm Interceptor project required the repair and stabilization of a deep sewer system. Oscar Renda contracted Schnabel to provide a secure shaft for tunnel access and excavation support to safely complete the repair work.

Schnabel’s Solution

Schnabel installed a 34.5-foot inside diameter secant pile shaft consisting of 60 overlapping secant piles ranging from 8 to 51 feet deep. Shallow piles followed the top radius of the tunnel, while deeper primary and secondary piles (38 ft and 51 ft) ensured basal stability. W21x182 wide flange steel sections were placed in secondary shafts for reinforcement.

Results

The secant pile shaft provided a stable, reinforced excavation for the deep sewer repair. Schnabel’s precise installation and reinforcement allowed the project to proceed safely and efficiently, supporting the structural integrity of the repaired sewer system.

Ready to Start Your Tunnel and Shaft Project? Let’s Talk.

Explore how Schnabel can help you with geotechnical solutions for your next underground infrastructure project.

Key Contacts:

David Vega Sanchez | PM, Pre-Con

Key Contacts:

German Varon | Sr. PM, Pre-Con

Ernie Brandl | Sr. PM, Pre-Con

Key Contacts:

Ryan Whaley | Sr. PM, Pre-Con

Kristopher Knier | Sr. PM, Pre-Con

Brendan Sheppard | Sr. PM, Pre-Con

Key Contacts:

Claus Ludwig | Sr. PM, Pre-Con

Key Contacts:

Mark Goudschaal | Sr. PM, Pre-Con

Key Contacts:

Sue Wright | Sr. PM, Pre-Con

Harold Gathers | Sr. PM, Pre-Con

Key Contacts:

Sixto Fernandez | Mid-Atlantic Area Manager

Rich Pratt | Sr. PM, Pre-Con

Taylor Youngwood | PM, Pre-Con

Key Contacts:

Josh Fallon | Sr. PM, Pre-Con

Key Contacts:

Michael Patzek | Business Development Manager